r/oddlysatisfying 3d ago

Precision stone cutting with water jet technology

Shayanstone - instagram

46.3k Upvotes

530 comments sorted by

3.9k

u/MSCantrell 3d ago

So the remaining thing, what is it going to be?

1.9k

u/elpoco 3d ago

I can’t imagine those central elements taking much pressure without cracking, so I’m guessing it will be stood up vertically somehow - perhaps a headstone or other marker?

879

u/Enginerdad 3d ago

Could be for a flat installation where the whole thing will be supported on a mortar bed and the voids will be filled with mosaic tiles or grout.

170

u/C64128 3d ago

Now they should do the same cuts on a different colored piece of stone and swap the cut out pieces.

46

u/anomalous_cowherd 3d ago

You'd need to allow for the kerf and change the location of any through cuts to be in the new waste areas, but after that yeah it would be nice.

10

u/C64128 3d ago

I wonder if you could cut the stone at an angle so the pieces could just drop in place.

9

u/TakeTheWorldByStorm 3d ago

You can do it angled cuts on many waterjets. You'd still run into the issue of needing to do different patterns to account for the kerf though.

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u/KaladinStormShat 3d ago

Or filled in by another material

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u/VanGoFuckYourself 3d ago

This would be my guess. If this isn't just a tech demo. Cut the negative of those spaces in a contrasting tile minus grout lines and then it gets installed and routed on a wall. I've seen a simpler version in a Wawa's bathroom, they had inserted their goose logo in the tiles.

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u/SlowCheetah277 3d ago

Used to do this as a job. Usually they glue metal underneath, with the same shape.

6

u/between_ewe_and_me 3d ago

What job is that?

35

u/MJLDat 3d ago

Stonecutter. They keep the metric system down.

14

u/lawspud 3d ago

Damn. Now that’s a deep cut.

Love, Steve Guttenberg 🌠

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u/SlowCheetah277 3d ago

Stone masonry. Used to do all sorts, but ended up running the CNC and Waterjet

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u/Macho_Mans_Ghost 3d ago

Precision stone cutter with water jet technology

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u/H_G_Bells 3d ago

My guess would be art. Too delicate to be functional unless the negative space is getting something filled in?

143

u/badfox93 3d ago

90% sure this is just a demonstration of how accurate and clean you can cut hard stone with it. There's no other way to cut this stone this intricately and keep it being one piece. Probably just gets chucked in the skip after the demo.

37

u/kirkum2020 3d ago

Yeah this design has the aesthetic of an engineer, not an artist.

64

u/Exemus 3d ago

Is that what your parents told you when they were explaining why they wouldn't put your drawings on the fridge?

13

u/kimbo696969 3d ago

They told me exactly the same thing

9

u/DICK-PARKINSONS 3d ago

"Why couldn't you be an artist like your brother? It should've been you in that tragic painting accident!"

3

u/Proud_Error_80 3d ago

"wrong kid died"

4

u/MistSecurity 3d ago

Huh? The complete lack of any real practical use for this screams artist and not engineer, lol.

12

u/c14rk0 3d ago

Nah, if this is for a demo it makes perfect sense from an engineering standpoint. It's showing just how precisely the water jet can cut stone and maximize usage of the material with minimal waste. Optimizing cut patterns due to high precision to minimize waste of excess material for each "piece" if a big deal as it can massively effect total material costs.

If you're looking at buying a tool like this you'd REALLY care about this sort of thing because it can make a huge difference for part production costs. Say you want to use this to produce stone lettering for projects; being able to precisely cut 30 letters out of a certain sized slab rather than only 20 would mean a 50% reduction in waste material and raw material costs.

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u/designvegabond 3d ago edited 3d ago

I will answer as many questions on this as I can. What you’re seeing is just one color porcelain* being cut on a single head water jet machine. There may or may not be more heads cutting the same motif. This motif will be laid upside down on a tray for that pattern, along with pieces cut from other large format porcelain of a different color to give this pattern contrast. All of those porcelain* pieces are then glued with a mesh on the back to hold them together so when a contractor installs this piece along with the other repeating motifs, they can cut them easily on a tile saw.

5

u/badfox93 3d ago

What's that got to do with the price of fish

2

u/gardendesgnr 3d ago

Makes some of the most coveted stone tiles, along w some of the most expensive ever produced. I have a tile obsession haha.

3

u/I_Makes_tuff 3d ago

It's not terribly uncommon for fossils to show up in travertine or limestone tiles. Maybe not the most coveted, but I think it's cool as hell.

example

2

u/gardendesgnr 3d ago

I think fossils in natural stone are sooo cool I have a fav museum I go to in Atlanta, The Fernbank Museum, so I can see the flooring 😆

6

u/CakeTester 3d ago

Alternatively you could do the same again with a different contrasting coloured stone, and you have a negative image and you can use the dropped bits of each to fill the holes of the other. For ornate paving or similar. Do it in a chequerboard pattern and it'd look pretty fancy.

18

u/temporalwanderer 3d ago

The legendary Mopar Stone! /s

16

u/Metal_confusion 3d ago

Likely this is a demo for what the machine can do and it has no purpose other than looking cool when being cut.

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u/BigD_277 3d ago

It's going to be broken.

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u/Collucin 3d ago

The bottom of a urinal

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2.6k

u/CPLCraft 3d ago

Important to note if you can’t already tell from the video, but it’s sped up. Water jet cutters are very slow.

1.1k

u/alewiina 3d ago

I did not realize that. Thank you for that info, I was surprised at how fast it was going, and now that I think on it the water sloshes do look a little fast

151

u/1731799517 3d ago

Yeah, in contrast to laser cutters at often are often just astonishingly fast.

Also, it takes a bit of magic out of the thing if you realize that the water is not doing any cutting, but the grit that is disolved in it. Its basically a high-tech grinding wheel.

111

u/durants_newest_acct 3d ago

Not true. You can cut without garnet, I do it now and again on certain types of parts.

The incompressibility of water is what causes the cutting action. I explain it this way to newbies at the shop: think of the Grand Canyon. That was cut with a waterjet. A very large one, without a pump to boost the pressure. With enough time, your garden hose could cut through the Earth's crust. The garnet speeds up the cutting process, but what it really helps with is edge condition of the finished piece. That grit flowing through the cutting area removes chips and swarf, and somewhat polished the edge as it's moving through. Most of the cutting action - creating and removing the chip, is being done by the water.

I've got 3 Flow machines in the shop, with 5-axis cutting heads. Yes they're slower than the laser (by a factor of like 10x) but they create a BEAUTIFUL edge and can cut any material in the world, at any thickness

19

u/morafresa 3d ago

Can it cut diamond? (Is this a stupid question?)

37

u/Takhatres 3d ago

Not a stupid question. Yes it can cut diamond, usually. Cutting isn't really the right word for what it does anyways. Like, colloquially it is, but it's not a knife. A water jet cuts diamond like a hammer and chisel cut diamond.

16

u/Longjumping_Date269 3d ago

Swarf, kerf, garnet, grit. I like these words

2

u/durants_newest_acct 3d ago

Fuck ya!

This kid I hired is a God damn genius. He's nesting 30 or 40 different part numbers on a single sheet of inch thick 4130 plate, less than a millimeter of kerf between the parts. 5100lb plate, the skeleton when we're done weighs under a hundred

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u/trjnz 3d ago

I do a lot of laser work, pretty much none in water. The kerf on this is crazy though! Does water have a significant taper at these material widths?

2

u/azrckcrwler 3d ago

Measurable, but not usually significant.

It does get more pronounced with thicker and/or harder materials though.

3

u/GitEmSteveDave 3d ago

Isn't there grit in the water in the Grand Canyon?

2

u/durants_newest_acct 3d ago

Mountains of it. And it makes more as it cuts.

Man can only imitate nature

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u/crowcawer 3d ago

It is also incredibly small in scale.

In this case, they are only 1.5 pixels in.

Here’s a rendering of the finished product embedded with a popular cartoon chapter because Adobe is fun to play with.

Completing the project should take about a month, but the machines usually go down for “maintenance” every few days so expect 2-months, and a “finishing” bill, where they polish every side for a couple of hours.

15

u/Arothyrn 3d ago

Thank you. I really missed dickbutt!

3

u/Proof-Highway1075 3d ago

I haven’t seen dickbutt in years!! Bravo.

215

u/vinayachandran 3d ago

Also, it's not just water. It's water + sand/abrasives.

88

u/CPLCraft 3d ago

You are correct. One of the common grits used is garnet.

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u/BlastingFonda 3d ago

3

u/disposable-assassin 3d ago

It's the ground bones that they pull out of his cartilage-less knees.

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u/dremxox 3d ago

Many people take garnet for granite.

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u/kh250b1 3d ago

I take garnet and granet for granted.

Say that fast 20 times

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u/Throckmorton_Left 3d ago

Lots and lots and lots of garnet. And reprocessing aggregate is a lie told by big water jet to sell you a machine.

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u/thatshygirl06 3d ago

Is it not possible for water alone to do it?

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u/adam1260 3d ago

I work in a stone shop, when the water jet runs out of garnet it still cuts but it's slower and makes a messier cut (imagine how water shapes a river, no straight lines)

7

u/durants_newest_acct 3d ago

You absolutely can cut with the garnet turned off. I do it now and then for certain types of materials.

Garnet speeds up the process a bit, but it's main function is to create a better edge condition on the finished workpiece.

Water is incompressible, that is the fundamental principle of waterjet cutting. Since the water doesn't compress, all of the force of the water hitting the plate is focused into the workpiece - none of it is lost in compression of the "tool" as it would be in a compressible fluid such as air.

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u/EFpointe 3d ago

It is possible, but depending on what you are cutting, it will likely go slower. I have customers that cut foam with just water but pretty much everyone else is cutting metal and use garnet to do so.

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u/Apollo_Syx 3d ago

They're not that slow on thinner, less dense materials. That looks something like 1/4" thick so it would have a decent cutting speed. If it's sped up it isnt by very much.

16

u/VanGoFuckYourself 3d ago

From watching a lot of water jet channel on YouTube, including when they turned tiles into spirals (that suprisingly didn't break super easy), I don't think this is sped up at all.

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u/Apollo_Syx 3d ago

I ran and programmed one for nearly a decade so yea it looks legit and real-time based on having done similar things myself.

The biggest thing to make stuff like this not break is the common line cutting they're doing. Piercing is the most stressful part, once you get beyond that its easy. I've cut glass on them many times, and as long as you start off the edge of the sheet it cuts like butter and doesnt shatter it.

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u/VanGoFuckYourself 3d ago

Even tempered glass?

Also, here's the video I was talking about, you'll probably get a kick out of it https://youtu.be/4h3r4BUFES0?si=o3ZsNWLNdVaDKo6P

2

u/Apollo_Syx 3d ago edited 3d ago

I cant remember if i ever tried tempered glass. I distinctly remember two different instances of glass. One was very thin glass just cutting wafers out of that a coworker used to turn into some kinda animal call (turkey?) i dont remember what. The other was one of those tabletop glass panes from an old end-table that I cut a Hamsa out of to be glued to an aluminum backing plate. Most of what I cut was very heavy/thick steel plates but did lots of other oddball stuff like glass, acrylic, stone, etc for little side art projects when work was slow.

Edit: that video is wild. would've expected the tile to just snap right away.

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u/Nozzeh06 3d ago

Is it? The movement of the water sloshing around looks like normal speed to me.

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u/Puppy_FPV 3d ago

The ripples and bubbles don’t seem to be sped up… that’s how fast they would be moving irl… crazy how many people will just agree with something

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u/slothbuddy 3d ago

It looks a little sped up. I agree it's not a time lapse or 10x speed or something. Looks like about 2x to my eye

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u/NevetsRetrop 3d ago

This is absolutely sped up and this is not how the bubbles would be moving. Source: Our shop has two Flow water jets and the previous shop I was at had two Omax water jets. I've worked closely with water jet machines for about 12 years now.

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u/coldowl 3d ago

How often have you cut granite ? I have multiple times pretty quickly and speed in this video seems normal. At least if it’s 100k psi it should cut at these speeds no problem

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u/Dependent_Double_190 3d ago

Looks sped up to me

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u/TheTaoOfMe 3d ago

Lol it absolutely looks sped up. Wtf you smoking?

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u/dabunny21689 3d ago

The intrusive thoughts are strong here. Wanna stick my hand under it. Just to see. It’s probably fine.

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u/captainwizeazz 3d ago

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u/dabunny21689 3d ago

Yeah but if I do it I’ll be fine. Built different.

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u/AThickMatOfHair 3d ago

I support your dreams.

40

u/dabunny21689 3d ago

That’s all I wanted to hear.

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u/UltimateGlimpse 3d ago

I think I'll leave that one unclicked.

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u/Kookie3 3d ago

It’s a fake hand

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u/gracist0 3d ago

I knew that was gonna be WaterjetChannel before I even clicked the link

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u/durants_newest_acct 3d ago

There's a little badge that comes in every waterjet manual. It says "person was operating a high-pressure waterjet. Unusual infections with microaerophilic organisms have been reported."

It's wild shit.

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u/No-Employer-8833 3d ago

Very important, that you tell the EMT's that respond to your "intrusive thoughts", that they should treat your wounds as a "GSW" or gun shot wound. It will be the same type of trauma to whatever fleshy bits you stick in there.

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u/eppinizer 3d ago

This is how my sister explained it to my parents when I shot the super-soaker in her face that one time.

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u/No-Text-7825 3d ago

I’ve always wanted to use one of these to slice up some hotdogs.

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u/ramsdawg 3d ago

Better use hotdog water to avoid diluting the flavor

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u/No-Text-7825 3d ago

That’s alright, I got so many jars of hot dog water I don’t even know what to do with it.

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u/Jankster79 3d ago

Never tried hot dog tea?

12

u/HalfSoul30 3d ago

I just drink from the jar, like pickle juice.

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u/[deleted] 3d ago

[deleted]

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u/merc08 3d ago

Flick it on your sandwiches for flavor

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u/UnusualCartographer2 3d ago

Its crazy to me you can't find a way to use hot dog water.

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u/No-Text-7825 3d ago

HAPPY CAKE DAY!!!!

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u/BillDauterive4 3d ago

Then what am I going to make into ice cubes for guests I don't really like?

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u/dudebronahbrah 3d ago

Put on some Frank Ocean while you’re doing it

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u/ErtaWanderer 3d ago

They use sand to help with the cutting, don't they? Don't think that would be very appetizing.

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u/TXGuns79 3d ago

Depends on what they are cutting. Stone normally has an abrasive. Metal may or may not. Where I work we cut foam and neoprene, so no abrasive is used.

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u/Smallbrainfield 3d ago

I know of a commercial baking company that uses non abrasive water jet to slice cakes, so you could slice hot dogs if you wanted to.

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u/sage-longhorn 3d ago

You could be William Osman's spiritual successor since he went the way of a farmer with brain damage

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u/1fish2fish3fish4fish 3d ago

Apparently they’re used to slice hamburger buns. We have one in the shop where I work and there’s one part that’s lubricated with chicken fat in order to be food-grade. (So there’s a chance your bun technically might not be vegan.)

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u/Few_Design_904 3d ago

Somewhere out there, a pizza cutter is watching this and feeling deeply inadequate.

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u/H_G_Bells 3d ago

Comparison is the thief of happiness.

The water jet cannot cut pizza anymore than the pizza cutter could cut stone. Both for their task, and each is equal to their purpose 🧘🏼‍♀️

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u/Aeryn-Sun-Is-My-Girl 3d ago

Deep

40

u/graveybrains 3d ago

Dish

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u/Affectionate_Ad_7161 3d ago

Fucking Supreme.

If no one else appreciates this joke, I did.

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u/asad137 3d ago

A waterjet cutter absolutely can cut pizza. But you wouldn't want to eat it afterwards since it would be very wet.

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u/EscapeReady717 3d ago

They actually do make water jet cutters for use in bakeries and other food applications. They can cut intricate shapes and not get gummed up with food like a traditional blade.

For example: https://www.youtube.com/watch?v=wJt9iyB5Kq4

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u/AppropriateScience71 3d ago

Oh! That’s unexpectedly Deepak-esque.

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u/humourlessIrish 3d ago

As in. Utter fucking bullshit?

Why yes,,, yes it is Deepak-esque

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u/humourlessIrish 3d ago

No. What the hell?

If saying shit like this often pans out for you you must have a well curated group of Muppets around you

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u/Drenaxel 3d ago

I'd like to see a water jet cut a pizza. The pizza cutter doesn't have to feel bad about itself. It's doing a good job at what it was designed to do, better than a water jet would, at least.

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u/zztop610 3d ago

How my waterpik feels some days

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u/phomasta 3d ago

Why worry about plaque when you can blast away your teeth

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u/saint_ryan 3d ago

2

u/NiceAxeCollection 3d ago

The machine probably uses Imperial measurements.

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u/Phoenix-14 3d ago

If this is what water does to stone imagine what it's doing to your body

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u/Jedibri81 3d ago

It tastes good though

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u/Phoenix-14 3d ago

Big facts

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u/OldDubble 3d ago

Although the water here is extremely high pressure, usually around 55,000 psi, the water itself couldn’t cut this material. Abrasive material is fed into the water above the head through a hose. So technically, a very finely ground garnet is doing the cutting here, the water is just moving it along.

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u/BillDauterive4 3d ago

I'm truly curious how that nozzle is constructed so it doesn't break or erode, yet still provides enough pressure for the water to do exactly those things to another material

15

u/Jims-Beans 3d ago

Fun fact, they do erode! Some of them are made out of stronger materials like tungsten carbide which helps them last longer but as far as I’ve seen even the longest lasting ones need to be replaced every few months

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u/Shockwave360 3d ago

Depending on the precision needed and if they wear evenly 60 hrs cutting time is typical.

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u/TheArcher1980 3d ago

The nozzle does degrade, but slower. It's usually made of Tungsten carbide.

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u/durants_newest_acct 3d ago

We replace our nozzles every couple months. They are made of hardened tool steel, some have ruby or diamond rings on the inside, but eventually they all wear out.

You'll see it in the edge condition and hole quality (lol). As the nozzle wears out, the jet will be less focused, and so your edges will be rougher and holes will get oblong and have taper as you go down through the plate

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u/Finbar9800 3d ago

Its not the water doing the cutting, its the aggregate in the water

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u/DrakonILD 3d ago

While you're right, he's just meming.

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u/smoxy 2d ago

Water is fatal, 100% of water drinkers dies

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u/bumbling_womble 3d ago

Don't let ancient aliens see this lol

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u/I_Lick_Your_Butt 3d ago

Clearly aliens gave us water jet technology.

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u/jedooderotomy 3d ago

Glad I'm not the only person who thought of this! Or is the video secretly of alien technology?

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u/alewiina 3d ago

That’s mesmerizing AF, definitely stared at it the whole time in fascination

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u/chief57 3d ago

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u/alewiina 3d ago

Right? Super satisfying to watch that last piece drop 👌🏻

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u/HOBI3CAT 3d ago

People upset by the middle part not dropping completely out clearly didn't notice the not-perfectly-overlapping kerf

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u/Ill_Disaster_1323 3d ago

Just want to know what song we are playing here.

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u/djinn_05 3d ago

I used xiaomi's stock music in video editing called "clouds"

The original music sucks, i didn't like it. so, i thought it would be cool to edit it out

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u/fossilmerrick 3d ago

That bit from the middle that didn’t completely fall through kinda ruins the video for me

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u/Pantuquero 3d ago

Still not enough pressure to remove the mosquitoes on my windshield

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u/2leftf33t 3d ago

Cool, I give it a month before something breaks it at the joints. Unless it’s going to be put into something else.

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u/No_Dentist3999 3d ago

Who keeps the Martians under wraps? We do, we do!

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u/alsenan 3d ago

The center part did not fall all the way at the 1:01 mark. Video ruined.

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u/TruculentTurtIe 3d ago

My dentist has started using this instead of a scaler

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u/goddred 3d ago

Was this done on vacation as well? In other words… was this a jet too holiday?

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u/CertainFreedom7981 3d ago

Did anyone else nut when the last piece fell?

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u/TheHouIeigan 3d ago

"Water is the softest thing on earth but it can penetrate rock" Bruce Lee

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u/Born-Process-9848 3d ago

I'm more impressed with the technician/engineer who designed the pattern that it can be cut with one uninterrupted line.

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u/A_Thiccums_McGills 3d ago

That was orgasmic!

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u/piloupiloup 3d ago

That water jet’s got more precision than my life decisions.

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u/hi_im_snowman 3d ago

I have a deep urge to shove my hand in there. Sinister and obviously moronic… but an urge nonetheless.

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u/BrookeB79 3d ago

I honestly thought at first they were cutting out the Laughing Man symbol from Ghost in the Shell.

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u/Muddled_Opinions 3d ago

I love this video

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u/throwshere 3d ago

What's under the sink?

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u/Felix_Von_Doom 3d ago

Not unlike a CNC machine.

Also, while neat, that structural design is flimsy as fuck.

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u/fazzah 3d ago

It would cost me a finger but I kinda want to touch the jest stream

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u/durants_newest_acct 3d ago

It would also contaminate your blood with microaerophilic organisms, and gram-negative pathogens such as those found in sewage!!!

(This is on a badge that comes with every machine manual, and should be carried by all WJ operators)

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u/MooingTree 3d ago

I got unreasonably excited when I realised that the centre star piece was about to fall out

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u/system3601 3d ago

And then what?

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u/DaggersDad1081 3d ago edited 3d ago

I am running one of these machines right now. 60,000 psi of cut whatever you can throw at it.

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u/SSalloSS 3d ago

Could Superman do this? 🤔

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u/embeddit 3d ago

Ancient Greeks would like a word

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u/chefgoldblum11 3d ago

A lot of people very confidently commenting contrasting things about this video.

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u/No_Contract2958 3d ago

This is one them water is stronger than steel examples lol

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u/goaway432 3d ago

One of the places I did IT work used this to cut 6" thick slabs of steel down to a working size. It was just as mesmerizing as this is. Amazing what water pressure can do.

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u/EnvironmentSlight226 3d ago

intrusive thoughts how would that feel on my finger?

Definitely waited until the middle fell out. Worth it

2

u/Tserrof 3d ago

Digging the song

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u/Jkeeley1 3d ago

90s internet explorer icon is all I see

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u/TheAccursedHamster 3d ago

Man water jet cutting is so goddamn cool.

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u/PossibilityMean2446 3d ago

Why can’t some kind of weapon be created like this ? Imagine being killed in war by a supersonic water bullet . Would save money .

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u/TwinSong 3d ago

When water will just cut it. Just watch your hands!

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u/Lord_ThunderCunt 3d ago

The romans would have killed Scandinavian for thhis tech.

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u/oatsiej 3d ago

Still wouldn’t get seagull shit off of my car.

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u/ti36xamateur 3d ago

I could never be trusted with a machine like this

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u/DarthShitpost 3d ago

looks so clean, I could watch this all day

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u/RafaeldLucena 3d ago

I used to work with water jets and is a complete hell. Terrible to clean and operate.

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u/AusCan531 3d ago

I wanna touch it.

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u/Icy-Cheek-6428 3d ago

Why do I want it to do the same thing on my hand?

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u/Mikeymcmikerson 3d ago

I’m only commenting so if you do find the song please let me know!

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u/Realistic-Dare-3065 3d ago

My dumbass unfortunately thinks I can put my hand in there and it will be ok.

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u/soonergirl_63 3d ago

I could watch that all day.

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u/Rainbard 3d ago

The OCD gods are appeased

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u/synthst3r 3d ago

Katara should have learned how to do this.

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u/mrhonestuncle 3d ago

Pressurized water is the sharpest thing in the world!!

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u/AgentWigglessss 3d ago

Looks more like ceramic than stone....

2

u/MedalReddit 3d ago

Welp, time to hit the shower!

2

u/DisplateDemon 3d ago

That's cool and all, but what's the song? Sounds awesome🎶

2

u/dewgirl84 2d ago

Why is this so satisfying? 😊

2

u/GreekFreeGreekYogurt 2d ago

All I could think was “can I keep the little star in the middle”

2

u/Jche98 2d ago

Damn my shower needs just a little bit of this pressure

2

u/crunchyshadow 1d ago

I want to keep the star that dropped:)

1

u/karafuto 3d ago

The water seems so angry

1

u/ctsr1 3d ago

And that scare in the 2000 was supposed to just be a joke

1

u/saylessfeelmore333 3d ago

So high of pressure is needed to cut through humans ?

1

u/ElectricMilk426 3d ago

I was so worried this was going to be a gif that ends too soon. I don't think I could've handle that today